Being a geek at heart, I always love pointing out to my friends and family a product that is designed utilizing SolidWorks. When the creator is a CADD Edge customer, I get even more excited, if that is even possible! That’s why Solidworks World 2014 was so fantastic.
Sitting in the massive convention center during SolidWorks World 2014 listening to presenters speak about cutting edge, life impacting innovations can be really moving. And it’s really something special when I hear, “That’s a CADD Edge customer!” Although I should be used to it by now, it’s still exciting to discover that year after year many of our customers end up on the big stage as presentors of the general sessions. This year was no exception.
One of the most inspiring was Hugh Herr from BiOM. After discussing and showing a video about the innovative design built into his company’s bionics legs, he rolled up his pant leg. There for all to see were two of his prosthetics, which he put to use running across the stage. Seeing a double amputee walk and run naturally is truly incredible. Add on top of that the knowledge that BiOM leverages both SolidWorks and Altium to bring this life-changing technology to fruition is frosting on the cake. Then knowing that CADD Edge is their reseller, is the frosting on the frosting. After all, who doesn’t like double frosting!
Another presentation of interest was by Superpedestrian. Superpedestrian's Copenhagen Wheel captures energy as you bike when braking or going down hill which is stored in a battery helping you bike faster, further and easier. Now that sounds like my kind of bicycling.
Then there was MarkForged displaying their desktop 3D printer that prints carbon fiber parts. 3D printing can be mind blowing and MarkForged is definitely on the cutting edge creating printers that deliver high tolerance parts for production use. I just had to smile upon hearing one of our sales people say that MarkForged is also a CADD Edge customer.
Onto the timely 2014 winter Olympics. Did you know that the US bobsled is designed with SolidWorks? Yes, another CADD Edge customer… BO-DYN. As if we needed another reason to cheer on the US bobsled team to bring home the Olympic gold!
And CADD Edge’s impact didn’t end at the main stage. When walking around the partner pavilion we were able to see even more of our customers and their products – Hologic, Quirky, Makerbot, etc.
I am already looking forward to SolidWorks World 2015 to see what CADD Edge customers will be presenting their products to the entire worldwide SolidWorks user community!
Connect with the CADD Edge team and let us help you take your business to the next level with innovative software solutions and expertise you can count on.
Post By Wayne White
Teaser time…I will be going back through the AR Drone, and focusing on Plastics…using it to gain insight on weld lines, sink marks, fill and pack times, and now in 2014 SP1: warpage and cooling analysis.
One of the great things about my job is there’s always something new coming out. Dassault is a great company and all great companies will introduce new technology to keep up with consumer’s needs.
This new tool, Plastics Advanced, does some pretty cool stuff. The entire breakdown between Plastics Pro, Premium, and Advanced is below.
SolidWorks Plastics Professional
The most cost-effective time to optimize plastic parts for manufacturability is during the initial stages of product design. Skipping this step often leads to an inefficient mold design with an extremely narrow “good parts” processing window, resulting in high reject rates and time-to-market delays.
- CAD Integrated: Fully embedded in the SolidWorks 3D design environment so you can analyze and modify designs for manufacturability at the same time you optimize for form, fit, and function
- Easy to Learn and Use: Takes only minutes to learn and does not require extensive analysis or plastics expertise
- Facilitates Design Team Communication: Web-based HTML reports make it fast and easy to communicate simulation results and design advice to all members of the design-to-manufacturing team
SolidWorks Plastics Premium
SolidWorks Plastics Premium gives designers or builders of injection molds an accurate, easy-to-use way to optimize them. Quickly create and analyze single, multi-cavity, and family mold layouts.
- Avoid costly mold rework: ensure molds will work right the first time to avoid time-consuming, costly, and unnecessary rework
- Optimize feed system design: analyze sprues, runners, and gates to balance runner systems; optimize gate type, size, and location; determine the best runner layout, size, and cross-sectional shape
- Estimate cycle time, clamp tonnage, and shot size: quote tooling projects quickly and accurately; size the injection molding machine for a given mold, optimize cycle time, and reduce plastics material scrap
SolidWorks Plastics Advanced
SolidWorks Plastics Advanced gives you complete understanding of your tool design and the molding process, allowing you to model cooling systems, and analyze warp.
- Investigate and correct warping issues: Predict post-molding warpage, and take steps to modify the tool and molding parameters to correct, or create counter-deformed geometry to allow for warp
- Model and optimize cooling channels: Investigate different cooling strategies to produce high-quality parts as efficiently as possible, and completely understand the conditions within the mold tool
- Apply complex cooling conditions: Simulate advanced cooling strategies, like baffles, bubblers, and model conformal cooling around the part geometry
Continue to ping the blog; learn Plastics you will J
Post By John Hall
Another great new feature in SolidWorks 2014 is the ability to force all notes to be uppercase. We’ve all been in situations where we’ve forgotten to set the CAPS Lock while writing notes, only to have to re-write the note. With this new option, you can quickly toggle between the two without a problem.
You can do this on either individual notes just by selecting the note and setting the “All Uppercase” check-box in the note properties:
or by setting a document property to force all notes to always be uppercase
You can even set exceptions for anything that you need to display as lowercase, for items like units of measure.
SolidWorks 2013 introduced a new application called the SolidWorks Launcher that helps organize which version of SolidWorks opens the files. I mean, if we can open a 2013 file in 2012sp5 (a long-standing Customer request!) and have both 2012 and 2013 SolidWorks installed, then what should happen when we double-click the file in Windows Explorer? SolidWorks uses the Launcher to answer that question.
I'm bringing up this "old news" because sometimes, things don't go as planned and the Launcher isn't consulted when opening SolidWorks files from Windows Explorer. By default on a system with SolidWorks 2013 installed, SolidWorks file types should be associated to the Launcher (swshellfilelauncher.exe) and when opening files using double-click or right-click -> Open they should open in same SolidWorks session.
However, if the file types are associated directly to the SolidWorks 2013 (sldworks.exe), the files may open in separate SolidWorks sessions instead of the existing, open session. If that happens to you, check out this SolidWorks publication to correct the file associations:
SolidWorks Solution ID S-062896
Post By John Hall
Sometimes you want to add a second sheet to a drawing, and have the software use a separate template or something different than the original. For example, you may want a second sheet to contain a BOM, or sometimes you may want the first sheet to have an assembly, then subsequent sheets to show the parts that make up that assembly. In previous releases of SolidWorks, when adding the second sheet, you had to first add it, then specify the template by right-click on the background and specifying Properties.
New in 2014 there is an option for multiple sheets - you can very easily specify which template you want to use for sheet 2 and additional sheets that get added to the drawing. This is a quick and easy Document Properties setting; just go into Tools > Options > Document Properties > Drawing Sheets and you can specify the sheet format to use.
For a quick refresher on sheet formats and drawing templates, please see this article:SolidWorks Drawing Templates
Post By Jon Sorocki
Seeing is believing! What I am talking about is a spring in SolidWorks. While we can create motion with spring forces in SolidWorks, the spring itself is not modeled and doesn't move. To work around this obstacle, many users ask me how to model a spring that can be compressed or stretched in a SolidWorks animation. The answer is not too complex, but is definitely not orthodox.
What we are basically going to do is attach the path of a sweep to a face of another part.
First, let's model the spring. To make this coil, we are NOT going to use a helix curve. Instead, we will use a single sweep function with two sketches. Sketch a line on the front plane. It should start at the origin and go straight up. DO NOT give it a dimension. Rename this Sketch LENGTH. Sketch a circle on the front plane located somewhere off of the origin. I like to place a construction line from the center of the circle out to the right. I then pierce the free endpoint of the line to the LENGTH segment. You can make this line horizontal to guarantee a smooth sweep. Dimension the circle (gauge) and the distance from the origin (diameter).
Exit the sketch and rename it GAUGE. Choose Swept Boss/Base feature.
The profile will be the sketch GAUGE. The path will be the sketch LENGTH. Under options,choose Twist Along Path> Define by Turns. Set the turns to however many coils you need.This will create our spring. After the spring is finished, cut off sections on the top and bottom to make mating it easier.
To get the spring to move, place the spring into an Assembly. Mate the bottom of the spring to a face from another part (PLATE) with a coincident mate. I suggest mating planes of the coil and the PLATE to keep the spring from rotating. For this example, I have inserted a second instance of the PLATE to use as the motion driver. Save the assembly.
Edit the sketch LENGTH. Choose the free endpoint and another edge (circular, linear; it will not matter) from the 2nd PLATE within the assembly. Choose coincident relationship. Exit the sketch and exit edit part mode. (Yellow is spring preview. Pink highlight is the edge I selected.)
Now, move the 2nd PLATE up. Press rebuild (ctrl+B). Move the face of the body down. Press rebuild. You should see your spring change in height.
With the relation is set up; let us get the animation going! Create a new animation through Motion Study.
Move the time bar to 2 seconds. Drag the PLATE up.
A key should be placed for you on the timeline. Move the timebar to 4 seconds. Drag the PLATE down. Another key is placed for you.
Press Play from Start. You should see the spring move dynamically!
Post By John Hall
This is the second in a 2-part series. In case you missed it, here's the first installment -Importing Files Into SolidWorks
Now that we know the basics of all the different file types, let's talk about importing. When you're importing files into SolidWorks, it's always a good idea to see if you can obtain a Parasolid. These have the most success with translation and will usually have great results when importing into SolidWorks. Not all software can export a Parasolid, and not all software runs on Parasolid, so sometimes the export isn't perfect, but Parasolid is in use and licensed by over 20 different CAD/CAM packages, so that's usually a good place to start. If you get bad geometry or have an issue with a parasolid, you can then move on to a different file type.
Parasolid is formatted in .x_t or .x_b file type. The .x_t is most commonly used, the .x_b is binary and only a few CAD software packages have this as a required Parasolid format. Parasolid supports assemblies and multi-body files, but does not support configurations, so you'll need to export each configuration individually. As of this writing, SolidWorks 2014 supports opening and exporting up to version 24.0 natively.
IGES is another file translation path that people will use. This is a very old file translator that was developed based on punch-card data. The IGES files actually contain all of the points of the file. IGES was first developed in 1980 by the U.S. National Bureau of Standards, and the last published standard was Version 5.3, released in 1996. It's not an actively developed standard, but it does see a lot of use. It supports assemblies and multi-body files, but does not support configurations. One thing I've experienced is that IGES does not tend to deal well with very complex shapes, and if you're opening up anything with a smooth surface or a non-prismatic shape, I wouldn't attempt using IGES as an import method. One feature that IGES has that others don't is that it generates .rpt report files to show any errors that may have occurred during the import.
STEP is a translator that is fairly common as well. STEP files are typically a .stp or .step file. STEP was developped by ISO, and is also known as "ISO 10303”. There are two versions of STEP, AP203 and AP214 - both are very similar, but AP203 was developped for the aerospace industry and AP214 was developed for the automotive industry. There has been development of AP242, which is soon to be released, and will replace and update the STEP translator to merge AP203 and AP214. The STEP translator works much better than IGES with surfaces and complex shapes, and if you can't request a Parasolid of a complex model, I would ask for a STEP if possible.
The last translation method for importing 3D Solids is ACIS which is sometimes also known as the SAT translator. The file format for ACIS is .sat files. ACIS was developed by Spatial (owned by Dassault Systemes) and it's actually a mathematical modelling kernel, similar to Parasolid. ACIS stands for “Alan, Charles, Ian's System” which is the first names of the developers! Because it is a kernel, it is being developed actively and used in the background by quite a few CAD systems. It currently on version 24.0, but the version SolidWorks 2014 can save to and open is version 22.0. Like the other translators, it supports assemblies and multi-bodies. One other interesting thing is that ACIS is a great way to import 3D solids into older versions of AutoCAD, but AutoCAD does not import versions 8.0 and above, so you'll need to export the file as version 7.0 or earlier when working with AutoCAD 3D.
So hopefully this helps people that have been dealing with translation issues and having difficulty deciding which file format to use. If you skipped this entire article and scrolled all the way to the bottom, I'll sum up the entire article here: Use Parasolid first! This is your best route to success and usually provides the smoothest import for SolidWorks. If Parasolid doesn't work, try one of the other 4 solid translators.
Post By John Hall
This is a presentation I've been giving for a few years, including this year at SolidWorks World, and I finally decided to write it down so that I can share it with others. I hope that everyone finds it useful.
Many people deal with importing models and translating data back and forth between SolidWorks and other software on a daily basis. When importing 3D models from another software, requesting the proper file format can be daunting, and can be prone to errors if you're not sure what you're looking for. When you're importing a file, you can access a full list of file formats that SolidWorks can open up from the File Type pull down menu:
However, some formats have more functionality than others, and some work better as a translation path than others. So before we get into how to get solids to and from SolidWorks, I want to explain all of the different file formats that SolidWorks can open up, and what each file does.
Here's a full list of file types that SolidWorks can import:
- Adobe Photoshop
- Adobe Illustrator
- VDAFS (.vda)
- VRML (.wrl)
- STL (.stl)
- CATIA Graphics (.cgr)
- Pro/E Part (.prt)
- Pro/E Assembly (.asm)
- Unigraphics (.prt)
- IFC (Industry Foundation Classes)
- Inventor Part (.ipt)
- Inventor Assembly (.iam)
- Solid Edge Part (.psm)
- Solid Edge Assembly (.asm)
- CADKEY (.prt, .ckd)
- Add-Ins (.dll)
- IDF (.emn, .brd, .bdf, .ibd)
- Rhino (.3dm)
So as you can see, knowing what file format to request and what works best can be a bit tricky.
Here's a guide to help. I've broken the files out into a few different groups to help organize and understand the different file formats and the differences between them.
Adobe Illustrator (.ai)
The first is a group I'll call "2D Paths". These consist of files that only contain 2D information. This can be opened in SolidWorks and edited as a sketch, or inserted directly on a drawing. These are:
The next group I call "3D Mesh". These are wireframe geometry made from a series of polygons (triangular shapes). They are typically used in visual software or for rapid prototyping. There is a lot less mathematical accuracy to these files, and they do not typically import well into SolidWorks due to the geometry. They usually have to be changed into a solid using the ScanTo3D add-in for SolidWorks (in SW Premium) or using a 3rd party software to clean this geometry up. Most people use wireframe files merely as a reference to create geometry around.
Parasolid (.x_t)IGES (.igs)STEP (.stp)ACIS (.sat)
3D Solids are the best way to translate solid geometry to and from SolidWorks. These four formats are the typical import/export method for bringing files into and out of SolidWorks successfully. The geometry contained is "dummy" geometry, so it will not contain history, but it will have mathematically accurate solid geometry on import. The order of preference is exactly as shown - I would always try to import Parasolid first, then try IGES, then STEP then ACIS. SolidWorks actually runs on the Parasolid kernel - this is the mathematical backbone of SolidWorks, therefore Parasolid is always going to be a preferred method of translation.
SolidWorks can import these directly from the native CAD format. This can have varying degrees of success, depending on the complexity of the source. Some of these formats will allow you to import full history and some will not. For example, Pro/E files will import and give you the choice of wether or not you want to try to rebuild the model so it will have an intelligent feature history, or import just a dummy solid. In order to import Inventor files, Inventor requires you to have the Inventor viewer or a license of Inventor installed on the same machine to convert the geometry properly.
VDAFS (.vda)CATIA GraphicsRhinoIDF, EMN, BRDPoint CloudIFC
So these are all the formats that didn't fit nicely into the other groups. VDAFS is a 3D solid translator, but it is not really in use today. It was a German automotive data translation standard that stands for “Vereinung Deutsche Automobilindustrie Flächen Schnittstelle” which translates to “organization of the automotive industry - surface translation format”. It became DIN standard in 1986, but it was replaced by STEP format in the 90s. Today, this is a very rare file format.
CATIA Graphics are purely graphical information. It's not a format you see in use often. If you need to import CATIA files into SolidWorks, you can use ACIS as a translation method, but you lose a lot of accuracy and there are room for feature errors doing this. There is a CATIA v5 translator for SolidWorks that you can get as an add-in which will allow translation between the two, and it does a nice job of importing CATIA files directly.
Rhino files are surface models, and SolidWorks imports the surface geometry nicely from Rhino.
IDF, EMN, and BRD are all circuit board files from electrical engineering software. These can be imported as a block with SolidWorks and used to see the size of a circuit board. If you want to bring in a much more complex circuit board, you can use CircuitWorks (included with SolidWorks Premium), and this will import an entire board and propagate all of the components on the board.
Working with Point Cloud files requires ScanTo3D, and this will allow you to import all of your typical point cloud formats like .xyz, .txt, .asc, and also mesh files like .nzip, .nxm, .scn, etc.
You can also import IFC files, which are files used to communicate with BIM software. You can save files out for programs like Revit or other architectural CAD, and also set options like OmniClass.
Now that we know the basics of all the different file types, we'll discuss importing in the next post.
Post By Tim Pulaski
The release of Solidworks 2014 saw the addition of two previously separate software packages to the Solidworks installation disk – SolidWorks Composer and SolidWorks Electrical. This is a much welcomed improvement over the 2013 release, allowing you to access your “tools of the trade” from one toolbox rather than from many. This also allows savvy administrators the option of installing these products to their clients via Admin Image. The question is: Now that I can, how do I install SolidWorks Electrical via Admin Image?
To understand how to accomplish this, we must first understand how SolidWorks Electrical works. SolidWorks Electrical operates from a SQL server database which allows for the management of your electrical projects, as well as serving as the central hub for your multi-user environment. This database is typically shared amongst users, meaning there need only be one.
SolidWorks Electrical has two groups of installation components – client software (SW Electrical interface) and server software (SQL server & collaborative server). Only the client software may be installed via Admin Image, which will also include where to look for the server software components. The server components must be installed before pushing out your image, otherwise it will fail to find the server and thus fail to install Electrical! So how do we do this?
Pop your installation disk (or downloaded media) into the machine you will designate as your Electrical Server. (Your users must be able to communicate with this machine via network) On the first window of the installation manager, select “Server Products” to expose the option to install the SolidWorks Electrical server software (called “share data”). It is recommended that your Electrical Options be left to the defaults, only making modifications if necessary. Once the server software installation completes, just ensure your admin image is set to point the clients to the right machine and the installation should then complete without a hitch!
Posted by Gabe Enright
Now that I spend a lot of time talking with companies about how they will manage their SolidWorks Product Data I am often asked questions about the PDM solutions offered by SolidWorks. People often want to start with Workgroup PDM and figure they will grow into EPDM later. I personally feel the EPDM is the way to go for any company that wants to manage their CAD data and share a few points about Workgroup that gets them thinking. These are the main five points I share. There are many more.
5 Reasons Companies Migrate away from Workgroup PDM
1. NO Enhancements
While Workgroup continues to be updated to be compatible with each release of SolidWorks, it has had little functionality added. The last release that had significant enhancement was SolidWorks 2007. That's 8 years ago! There has been one true enhancement since then and it was added in SolidWorks 2008.
When reading the shortcomings in the next four points recall the words of a revered (or reviled depending on your location) New England sports figure, “It is what it is”
2. Unique Names
Every file in a Workgroup vault must have a unique name. You can't have two parts called Bracket or two Assemblies called "Initial Concept" even if they are in different folders. In theory this is a good practice, however users find it restrictive and will work outside the system to get around it.
Taking this a step further, folder names also must be unique. If you have folders for projects and like to organize them with subfolders, like "Artwork", "Customer Requirements“ or "Schematics" you have to make those names unique as well. This is cumbersome and often times even more restrictive than file names.
3. Not good for managing non-SolidWorks files
Workgroup was designed to manage SolidWorks files (Parts, Assemblies, and Drawings.) Any other file that a user would like to manage must be done with SolidWorks Explorer. You can either Drag and Drop those files into the vault, One at a time Only, or add them in a process that is a lot more like uploading a file to a website. Getting them out and changing them is similarly tedious.
4. Every change makes a Revision
Every time you check in a file to the vault, Workgroup is going to file it as a new Revision. There are workarounds but in the end most avoid checking in their work until they absolutely have to, which is dangerous.
5. Limited Workflow capability
Workgroup has the ability to set up ONE limited Workflow. This presents two key limitations
•First because it only has one lifecycle, all files must follow the same set of rules. Many companies have different rules for different departments. Manufacturing and Tooling will have more freedom than the Product Development groups. Everyone using a Workgroup Vault has to follow the same rules and those rules apply to all file types.
•Second the Workflow capability is limited and not robust. Companies have to adapt their procedures to the Workgroup limitations.
Because of these two limitations most companies never even turn on the Lifecycle module in Workgroup.
If you'd like to learn more about PDM we are running a series of webinars in February.
Follow thelink to register for one or all three. Click HERE